H1

Brush type cyclone cleaner

コンテンツ2

サイクロンブラシと吸塵だけのシンプルな乾式洗浄機の画像

Enables adjustment of adsorption conveyor adsorption force
Adjust to optimum setting for board transport
A simple dry cleaner with just cyclone brush and dirt suction.

ECONOMY

ECOLOGY

EASY MAINTENANCE

Specifications

Supported board width 300-650mm
Supported board thickness Rigid board:0.04-3.2mm
Brush wire diam VSC:Approx 30µm
LSC:Approx 18-30µm
Brush RPM ***rpm(50Hz)
Dirt suction capacity 5㎥/min 1.5kPa (at 50Hz)
Filter: Min. 5µm, 99% collection
Reference pass line 895-945mm
Conveyor speed 0.6-3 or 1.8-6m/min
Utility AC100-110V 9A incl. dust collector
Connectable CDA for ionizer
Size W350×D1000×H1150mm
Weight Main body: 120㎏
Dust collector: 50㎏

Twin cyclone principle

ツインサイクロン原理の画像

What is a twin cyclone?

  • Twin brush configuration : two brushes in series one above the other.
  • Top and bottom brushes both rotate inwards regardless of product flow direction, preventing contaminants from escaping outside.
  • Contaminants swept to the inside of the brushes are efficiently sucked out through the dust collection hoses at top and bottom.
  • User-friendly design of cyclone head enables easy replacement of brush (cartridge type).

Ingenious, deceptively simple design

シンプルの中に秘められた匠技の画像

シンプルの中に秘められた匠技の画像

  • アイコン01
  • アイコン02
  • アイコン03
  • アイコン04
  • アイコン05
  • アイコン06
  • アイコン07
  • アイコン08
  • アイコン09
  • アイコン10
  • アイコン11
  • アイコン12

You can click1to check details.

1 Utility

ユーティリティの画像

  • AC100-110V 9A
  • Connection of CDA (Φ6) to ensure efficient static electricity removal.
  • Support for a variety of voltages.
    *Manufacturer option

2 Dust collector exhaust vent

集塵機排気口の画像

* Manufacturer option
  • Support for connection to plant exhaust piping
  • Essential for use in clean rooms
  • Prepare duct of ID 125/150/200mm

3 Adsorption conveyor damper

吸着コンベアダンバの画像

Enables adjustment of adsorption conveyor adsorption force
Adjust to optimum setting for board transport.

4 Ionizers

イオナイザの画像

Fitted as standard at top on exhaust side

Can be fitted at up to 4 positions
* Manufacturer option

5 Cyclone soft brush

サイクロンソフトブラシの画像

[For VSC]
Comprehensive support for dust filter, deburring, etc.

[For LSC]
Effective at scraping out at up to L/S75µm

Original soft brush made of special fiber that does not even scratch gold-plated surfaces

6 V-shaped twin cyclones

V型ツインサイクロンの画像

  • Configuring cyclone heads in a V shape enables stable transport even with thin boards
  • Standard with gap adjuster for top and bottom brushes for board thickness of 0.04-3.2mm

7 Cyclone head

サイクロンヘッドの画像

  • User-friendly design enables very easy brush replacement
  • Can be ordered in single units
    * Manufacturer option

サイクロンヘッドの画像

  • Parts to enable processing of thin, fragile boards
    * Manufacturer option
  • Reduced entrainment in brush
  • One-touch desorption

8 Adsorption conveyor

吸着コンベアの画像

  • Original adsorption belt and transport conveyor of polyurethane
  • Max. belt and roller electrostatic voltage of 50V

9 Unit for supporting warped boards

反り基板対応ユニットの画像

* Manufacturer option
  • Unit that supports boards with warpage up to 10 mm
  • Uses introduction drive belt method

10 Clear window

クリアウインドウの画像

Enables operational state of system (e.g., inverter that controls dust collector, conveyor speed) visible from the outside

11

* Manufacturer option
Charge/discharge conveyor
L900, L615, L325 are available (L615 is fitted in photo)

12

* Manufacturer option
Pass line change
Support for 900-1,100mm

Features

Equivalent capacity to 5 adhesive rollers in series

Contaminant removal capacity with adhesive rollers on flat surfaces is complemented by the brush follow-up in the grooves after pattern circuit formation.
It is particular good in terms of production run rate in AOI processes (reduction in false reports)

Reduced running cost

ランニングコスト低減の画像

The only consumable parts are the 8 brushes, helping to reduce your costs.
(Brush replacement yardstick: 600-1,800h)

Effective for a variety of processes

Here are some examples of effective application of brush-type cyclone cleaners (VSC).

Process Example of effective application
Before dryfilm pasting Removes 96% or more of the dust that tends to degrade exposure.
Before exposure Removes 96% or more of the dust that tends to degrade exposure.
Before exposure Sharp drop in false reports with AOI, and synergistic effect up to stage between AOI and verification, with no stagnation boards.
Before roughening Sulfuric acid tank maintenance is needed at least 3 times less frequently.
After V-cutting/routing/drilling holes With clean rollers, adhesive film quickly became contaminated with cutting waste, and cleaning could not keep up. Switched to VSC for this reason.
Laminating paper cleaning Switched to VSC from water cleaning because it is equally effective. Cleaning is now possible any time. 98% or more of copper particles stuck on the paper surface are removed.
After laser marking, before water cleaning The phosphorus level in the water cleaning tank dropped sharply, so tank maintenance is needed at least 5 times less often.
Throughout pattern formation Up to L/S75µm The dust from crevices, which are difficult to clean using clean rollers, can be cleaned out effectively with VSC.
PCB下層ページ

About PCB manufacturing related equipment of ADTEC Engineering.